TEC Dierretti - Pharmaceutical Cleaning Application Suppliers - Products & Services

 Pharmaceutical Products & Services

TEC Dierretti – Products & Services

CS 207 F2P – Automatic cleaning and drying machine for tabletting punches and dies

Patented automatic cleaning machine CS 207-F2P.

Cleaning of punches and dies used in pharmaceutical process environments is critical especially when sustained-release products or timed-release products are involved.

Validation protocols vary from manufacturer to manufacturer, and flexibility, reliability as well as safety for operators and the environment become very important concerns.

Model CS 207-F2P cleaning machine is a compact, innovative system designed to enable thorough cleaning of complete sets of punches and dies, delivering highly effective results in terms of quality, productivity and repeatability. The system is engineered to comply with the most demanding cleaning protocols.

MAIN FEATURES

Single stage machine with sealed cover. Parts to be cleaned do not need handling through different tanks or stations.

Loading capacity of machine for each cleaning cycle allows a complete set of standard (3/4 and 1 inch diameter) upper and lower punches and related dies to be cleaned and dried. Different arrangements are available for special sizes.

Operator is never exposed directly or indirectly to the cleaning chemical or its vapors.

A new self-moving nozzle manifold enhances the cleaning operation. Through a pneumatic actuated linear drive, the parts to be cleaned are completely and effectively sprayed from top, side and underneath so that parts geometry does not influence the cleaning performance. Knife-shaped spray nozzles are employed that have an extremely effective pressure action.

Machine can be extended with an auxiliary module equipped for special applications, like high pressure spraying, preservative oil, etc.

CS 207-F2P series machine operates with water-based detergents, automatically metered according to set values to be determined with reference to characteristics of contamination and of chemical as well.

Process is automatically controlled by PLC and operator involvement is restricted to loading and unloading of punches and dies. The advanced touch-screen operator interface allows easy operation and selection of up to six cleaning cycles, together with features to assist in maintenance and diagnostics.

A typical complete cleaning and drying cycle is performed in 25 minutes and includes a cold phase and a warm phase to decrease the risk of polymerization of pharmaceutical or other active substances.

The machine is 1500 mm wide, 1310 mm deep and stands 1350 mm high. Constructed from stainless steel, the unit requires an electrical supply of 400 V 3 phase 50 Hz, and compressed air at about 6 bar.

CS 207 series - Automatic washing machine for small medium size parts

• Sophisticated automatic process cleaning system.
• Multi-stage clean, rinse and dry cycles – avoids handling between stages.
• Safe, effective cleaning agent. Can also use water-based detergents.
• Self-contained system, compact dimensions – position close to working area.
• Ideal for cleaning complex machined parts with internal ducts and cavities.
• Combines spraying, flushing, flooding and drying in one unit. Ultrasonic option available.
• Stainless steel construction.

CS 209 series – Automatic and semiautomatic washing machine for large size parts

• Flexible cleaning solution for large mechanical components.
• Automatic spraying-drying cycle and manual operation modes.
• Safe, effective cleaning agent.
• Self-contained system – position close to working area.
• Particularly suitable for cleaning complex machined parts with internal ducts and cavities.
• Parts are supported on a rotating grid for better orientation of surfaces to spraying jets and to operator in manual operation.
• Particular design of door allows easy loading/unloading of parts using shop cranes
• Stainless steel construction.

MCS and SC series – semiautomatic washing machine for small medium size parts

• Flexible cleaning solution for mechanical components.
• Automatic cycle and manual operation modes.
• Safe, effective cleaning agent.
• Self-contained system – position close to working area.
• Particularly suitable for cleaning complex machined parts with internal ducts and cavities.
• Immersion cycles and turbulent jet-wash offer significant benefits over simple spray-wash systems.
• Stainless steel construction.

MC series - Manual parts washing cabinets

• Basic level cleaning station for mechanical components.
• Manual operation – spray, jet-wash, brush and dry.
• Safe, effective cleaning agent.
• Self-contained system – position close to working area.
• Suitable for general cleaning and degreasing of machined parts.
• Stainless steel construction.

Bin bulk containers cleaning systems and booths

Cleaning of BIN bulk containers used in pharmaceutical process powder handling is critical especially when sustained-release products or timed-release products are involved.

Special trolleys for punches and dies

Special trolleys are available for tabletting machine punches and dies avoiding cross contamination problems in handling phases of such items between production area and cleaning area.

Special solvents and environmentally friendly chemicals

We provide a special solvent based on synthetic paraffin as well as distribute very effective detergents for critical cleaning applications into pharmaceutical Industry.

TS 207 Blister packs sealing test equipment;

TS207 - leak testing of blister packages used extensively in the pharmaceutical, medical and food industries.

General Features

TS 207 test system enables blister packs to be leak tested for material and seal integrity. The machine is designed with careful consideration of ergonomics and ease of working for operators, combining high productivity with key health and safety features.

Benefits include:

HIGH SENSITIVITY - detect up to 15 microns holes in 15mm pockets, depending on the degree of vacuum employed.

EASY TO USE - the equipment is PLC controlled and operator friendly.

INSTALLATION IN THE MANUFACTURING AREA - no special installation required. Reduces need for handling of blister packs from manufacturing area to the test machine;

CONSISTENT TEST PROCEDURE – automated testing procedure removes the subjective nature of manual operations.

NON DESTRUCTIVE - Test procedure allows non-defective blister packs to be recycled.

COST EFFECTIVE - TS 207 provides a cost-effective investment and has very low operating costs.

LABOUR SAVING – automated testing introduces significant labour savings. Post-test inspection is fast and conclusive.

Customised machinery, equipment and systems

Engineering and consulting for critical cleaning applications

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	TEC Dierretti s.r.l.
	Eireumvallazione Esterna 12 80025 Casandrino Napoli Italy
Tel.	+39 0818 337 2804
Fax	+39 0818 330 584